ISSN: 1304-7191 | E-ISSN: 1304-7205
Analyzing challenges to maximıze the efficiency of industrial processes using carbon capture and hydrogen energy production from methane
1Department of Environmental Engineering Sciences, Faculty of Graduate Studies and Environmental Research, Ain Shams University, Cairo, Egypt; Sustainability Department, Ministry of Petroleum and Mineral Resources , Egypt
2Department of Environmental Engineering Sciences, Faculty of Graduate Studies and Environmental Research, Ain Shams University, Cairo, Egypt
Sigma J Eng Nat Sci - DOI: 10.14744/sigma.2025.00062

Abstract

Greenhouse gases (GHGs) significantly impact on our environment, negatively affecting living conditions. Therefore, we strive to harness these GHGs for humanity's benefit. Carbon dioxide is viewed as a valuable resource for generating new products, including concrete treatments and chemicals. In the food industry, carbon dioxide is used for enzyme inhibition, protein precipitation, maintaining food quality, and also being used in the soft drink sector. This paper presents a novel approach to utilizing greenhouse gas emissions for beneficial purposes. Methane and carbon dioxide are two primary gases contributing to climate change, which present significant environmental, social, and economic challenges.We also aim to explore enhancing industrial operations by implementing advanced carbon capture technologies and leveraging methane as a source for hydrogen production. Focusing on these two key areas can significantly reduce emissions and promote sustainable energy practices. By addressing the research gaps, it is possible to analyze most of the challenges in order to significantly enhance the efficiency and sustainability of industrial processes, contributing to a low-carbon future while supporting research and development for future applications of CO2 that could contribute to a CO2-neutral economy. And this may have a massive impact on the carbon markets as carbon credits are emerging globally. A legislative and regulatory framework for trading hydrogen and carbon in various new uses and applications should be established. In this paper, different methods for producing hydrogen from methane have proven an energy efficiency of 65% to 75%. Other methane applications are still in the experimental phase with an estimated energy efficiency of about 58%, marking a significant advancement in the production of clean hydrogen and solid carbon for various applications, all while generating minimal emissions.